UK
Code 2
Fibreboard Outer Box
5 Section Divider
Side Buffer Partitions x 4
5 Section Divider
Side Buffer Partitions x 4
Assembly Sheet
To ensure the packaging can fulfil its capability, it is important to pack the box correctly and compliantly as per the assembly instructions. If packed incorrectly, you risk invalidating the UN certification and the substance being compromised during transit. It is the shippers responsibility to ensure the assembly instructions are strictly followed.
Instructional Video
How to assemble 4G Fibreboard Box 4G/X26/S
Assemble the box, folding in the bottom flaps first and sealing the base with 50mm adhesive tape in a “U” shape. Assemble and place the buffer partition inside the box. Assemble and add the 5 section divider, securing with suitable tape. Add in a layer of vermiculite, Place the 5 approved inner packagings into the 4G box. (When using with x10 approved with inners, 5 layer pads must be added to create 2 layers of 5 inners) Add vermiculite filling all remaining spaces and ensuring a top layer covers the inners. Close the outer box by folding the inner flaps in first, then the outer flaps. Seal with 50mm adhesive tape in a “U” shape. When using the code 2 4G box with configurations of 2, 4, 8, 12, 16 inners, the 5 section divider is not required. Vermiculite, layer pads and side buffer partitions are still required.
FAQs
No. Each 4G packaging design has been tested and approved with the use of specific inner packaging. You must use the same inner packaging as used in the testing process. The approved inners for this 4G box are listed below.
For approved inners torque values please refer to the Torque Values download sheet at the top of this page.
In the case of 4G packaging, the number stated on the UN specifications mark is the number corresponding to the maximum gross mass in kilograms, at which the design type has been tested. Meaning, 26kg is the gross mass weight for this specific box.
For this specific 4G/X26/S box, vermiculite cushioning is required, this box is also supplied with partitions and dividers to prevent movement of the inner packaging.
No. Tapes come in various sizes and types, they are designed to seal 4G boxes to avoid them opening or the inner packaging escaping during transport and have been tested for their capability. You must use the same tape and method as used in the testing process. The approved tapes and taping method for this 4G box are; seal with 50mm adhesive tape in a “U” shape, this can also be found on the assembly instructions.
Our Video displays how to assemble Code 2 with 5 inners, if you want to pack 10 inners (code 59), simply add 5 x 85mm Layer Pads (code 158) to create 2 layers within the 5 section divider, this will allow for a 10 inner configuration. This configuration is also demonstrated on the assembly sheet above.
Our Video displays how to assemble Code 2 with 5 inners, if you want to pack configurations of 2, 4, 8, 12 or 16 inners, simply add additional layer pads along with the vermiculite and wall buffer partitions to create separate layers within the 4G box, this will allow for a 2, 4, 8, 12 or 16 inner configuration.
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