Plywood Packaging | UN Approved 4DV Plywood Boxes

Our 4DV collapsible crates provide a rigid outer packaging for the shipment of hazardous goods. A popular choice for shippers who want to use their own inner containers, these foldable storage containers are available in a range of dimensions and meet packaging regulations for Air, Sea, Rail, and Road.

The plywood range of no-nails collapsible boxes allows for hazardous goods to be securely shipped up to a maximum gross weight of 280Kg.

Why Use UN Approved 4DV Collapsible Wooden Boxes?

Assemble and collapse in minutes, no nails required.
Meets dangerous goods transport regulations for shipping of hazardous materials.
A reliable, cost-effective method of transporting hazardous goods.
Delivered flat-packed, allowing for ample storage space.
Strong and sturdy design allowing for transportation of heavier items.
Manufactured from durable plywood.
4DV Plywood Shipping Box Assembly

4DV plywood collapsible boxes are delivered flat-pack and can be easily assembled on site as and when needed. With a space-saving design, all of our 4DV boxes allow easy storage when not in use.

The boxes are assembled & closed using a locking tongue method, meaning no screws or nails are required. Additionally, to help shippers understand how to assemble our plywood box range, our collapsible boxes feature a QR code which provides packaging assembly instructions.

4DV Plywood Shipping Box Cushioning

All UN-approved collapsible 4DV packaging comes complete with a plastic liner bag, but will require cushioning for transportation of goods.

Vermiculite (supplied separately) is the required cushioning and absorbent that must be used with the 4DV collapsible box to protect the inner packaging during transport.

If you’re unsure as to how much vermiculite you need, then contact us for assistance. We’ll be able to calculate how much you will need by identifying the void space within your packaging.

We also have a full range of hazard labels in 100mm x 100mm and placards in 250mm x 250mm sizes available to ensure that your hazardous goods packaging remains compliant.

Use Cases for 4DV Shipping Boxes

4DV plywood shipping boxes are used across a wide range of industries where dangerous, heavy or fragile goods need to be transported securely and compliantly. Common applications include:

Transport and Logistics – compliant packaging for dangerous goods moving by air, sea, road or rail.
Defence and Armament – securely transporting regulated hazardous materials common in the defence industry.
Chemical Industry – shipping hazardous chemicals, corrosive substances and flammable liquids.
Automotive and Engineering – transporting a variety of chemicals, oils, fuel, corrosives, solvents and hazardous waste.
Lithium Batteries – Shipping lithium batteries or batteries with equipment via road, air and sea.

With a choice of sizes, 4DV boxes can be used for individual items, multiple quantities and large or heavy shipments of Hazmat.

If you can’t find what you’re looking for, just ask!. See our Contact page for further details and the FAQ section with some helpful information.

4DV Frequently Asked Questions

What material is 4DV packaging?

4DV packaging is made from plywood and is designed to provide a sturdy and inflexible outer packaging solution for the transportation of hazardous goods.

Plywood is a great choice for shipping crates, as it provides a strong and rigid protective barrier for transporting large, heavy or fragile dangerous goods. This includes added impact protection, resistance to temperature variations, and general shipping conditions, keeping your products safe during transport.

4DV shipping boxes are also an environmentally friendly solution, as they are easy to recycle, feature water-based ink, and have PEFC certification.

Can I ship dangerous goods with 4DV Packaging?

Yes, 4DV shipping boxes have been UN approved and are perfectly suited for shipping dangerous goods in accordance with the relevant transport regulations for Air, Sea, Rail and Road. This includes:

Lithium batteries
Flammable liquids
Corrosives
Fuels and oils
Solvents
Chemicals
Hazardous waste

What is the maximum weight for 4DV packaging?

The 4DV plywood box range offers a unique blend of flexibility and durability, making it suitable for a wide range of hazardous products. 4DV boxes have been UN approved, so they are specifically constructed to be suitable for transporting dangerous heavy goods according to the relevant transport regulations.

Air Sea USA range of 4DV boxes can handle an impressive maximum permitted weight of 120kg (inner packaging and substance) and a gross package weight of 280kg.

How much vermiculite will I need for my packaging?

This all depends on the inner packaging that you’re placing inside the 4DV Plywood box.

Vermiculite is the approved cushioning material that must be used in all Air Sea USA 4DV boxes, as it was the cushioning material used during the UN approval testing process for each 4DV box. It should not be replaced with alternative cushioning material.

Vermiculite is lightweight, inert (non-reactive) and is often used when transporting flammable, corrosive and hazmat fragile items. It is ideal for cushioning items as it is compressible and absorbent, which enables voids to be filled to the required standards.

If you’re unsure about how much vermiculite to use for your packaging, then please contact us, and we can advise you.

How Do 4DV No-Nail Boxes Work?

4DV no-nail plywood boxes are supplied flat-packed and can be quickly and easily assembled on site whenever required. Their space-saving, fully collapsible design also makes them convenient to store when not in use.

The boxes assemble and close securely with a locking tongue system, eliminating the need for screws or nails. For convenience, we can also supply a locking tool. As an additional benefit, our 4DV collapsible boxes feature a QR code that provides clear assembly instructions, helping shippers correctly assemble the packaging when needed.

Who Uses 4DV Packing Boxes?

These plywood shipping boxes can be used for the transit of hazardous materials across various industries. Available in different sizes to suit different needs, our 4DV boxes are used across sectors including:

Gas and Oil
Transport and Logistics
Defence and Armament
Chemistry
Automotive & Engineering
Electronics

UN Approved 4DV Plywood Boxes

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4DV Wooden Shipping Boxes Explained

4DV Plywood Boxes Contents

Why Use UN Approved 4DV Collapsible Wooden Boxes?

4DV Plywood Shipping Box Cushioning

Use Cases for 4DV Shipping Boxes

4DV Frequently Asked Questions

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